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Course Outline
Module 1: Background
- Introduction
- Historical Evolution of RCM
- RCM II vs RCM (RCM III?)
- Reliability Centered Maintenance Goals
- Types of Maintenance
- Standardization and SOPs
Module 2: Measuring your progress: Key Performance Indicators (KPIs)
- Selecting Key Performance Indicators
- Rules to follow in applying metrics
- Examples
- Maintain and Publish the Track
- RCM Metrics
Module 3: Understanding Failures
- Failure
- System and System Boundary
- Function and Functional Failure
- Failure Modes
- Failure Characteristics
- Preventing Failure
Module 4: RCM foundation: Root Cause Analysis, RCA
- Chronic vs. Sporadic Problems
- What RCFA is and why it is done?
- 7 Generic Steps in an RCFA
- Failure Analysis Methods
- FMEA Procedure – the core of the maintenance management system
- The Ishikawa Diagram
- Fault Tree Analysis
- Pareto Charts
Module 5: The RCM Process streamlined with LEAN Management
- Process definitions and basic analysis
- SIPOC and VSM
- What are process wastes
- Defining Wastes using DOWNTIME tool
- Basic process improvement using ECRSA
- LEAN visual environment – Applying 5S methodology
- Using Poka-Yoka to stop mistakes
- Muda Mura Muri
- Building RCM process
- RCM Decision Diagrams
- Implementing RCM recommendations
Module 6: Other RCM Program Components
- Statistics in Maintenance
- Precision Rebuild and Installation
- Failed-Part Analysis
- Rebuild Certification/Verification
- Recurrence Control
- Introduction to SAE JA1011 and JA1012
Module 7: Putting it into action: Maintenance Planning & Scheduling
- Measuring workload
- Planning Principles
- Scheduling Principles
- Periodic Maintenance Scheduling (Daily – weekly – other)
Requirements
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35 Hours
Testimonials (2)
trainer knowledge
SUNEEL jee - House of Spices India
Course - Six Sigma LEAN Yellow Belt
About the sense of humor and energizing us to focus more in the topic.